Picking and inspecting automotive parts

The Eureka Controller is a single interface that centrally controls robots, 3D/2D cameras, HMIs, and peripheral devices.

‍

Combined with the Eureka 3D Camera, it seamlessly handles the entire workflow from random bin picking to left-right classification and visual inspection.

‍

The system accurately recognizes complex-shaped workpieces and detects sub-millimeter defects with high precision.

• Limitations of manual inspection: Inspection accuracy varies depending on operator experience and condition
• Overlooking minor defects: Difficult to detect tiny scratches or dents reliably
• Cost and productivity issues: Rising labor costs and prolonged inspection time
• Handling random bin-picking: Workpieces scattered with varying positions and orientations are difficult to automate

• ‍3D point cloud generation and recognition: Works without pattern projection, enabling robust detection even for glossy or reflective workpieces that are difficult for conventional methods
• Optimal gripping position and robot path planning: Eureka Controller synchronizes robots and cameras to determine the best picking strategy
• AI-powered defect detection: Automatically identifies micro scratches and dents with high accuracy
• User-friendly AI models: Even non-programmers can easily train custom AI models for visual inspection

• Eliminated dependency on human operators, ensuring stable inspection accuracy
• Strengthened quality assurance through sub-millimeter defect detection
• Reduced labor costs and shortened inspection times, achieving cost optimization
• Expanded automation capabilities to include random bin-picking of irregular workpieces